'98 Wrangler Project Notes

Project:1998 Jeep Wrangler Sport
Author:Manic Mechanic
Company:The Organizers
Description: My son and I are swapping out the 4.0L (242) engine in my wife's Wrangler with a rebuilt unit. My daughter brought it home one day, saying, "It just started making a funny noise, Dad". Well, as you can see from the photo, the piston somehow lost her skirt... Hummm... I thought I asked her to check the oil with every fill-up. =)





4.0L Engine Blown Piston Step 1: Determine the problem...

4.0L Engine Ready For Rebuild Step 2: Remove the offending item...

4.0L Engine Ready For Rebuild Step 3: Rebuild the offending item...

4.0L Engine Rebuilt Step 4: Replace the offending item...

4.0L Engine Rebuilt Step 5: Put everything back where it came from...

4.0L Engine Rebuilt Step 6: See how many extra pieces are left...

Another "Project"

(Early June 2009) So here we go again... it just started making a funny noise. It sounds no different than the lifter noise I've always heard, maybe louder, more pronounced. After pulling off the engine head to get at the lifters, thinking maybe running it low on oil for the umpteenth time had finally ruined them, I find they're all still operational. That should have been my first clue... actually, my first clue should have been having to grind off one of the head bolts just to get the head off.

Off With Her Head!

I shrug my shoulders and decide to just clean them up and re-install them. While the head was already off, I decide that lapping the valves and installing new valve seals is probably a good idea. I obtain the new gaskets and bolts I need to put the head back on. I say that like it's ten minute's work. Anyone having attempted this can tell you ten hours won't even begin to cover it. At first glance it seems like a weekend project.

Off With Her Head! (Again?)

Back apart again! Taking it to Marty's is starting to look like the better choice.

By chance, I happened to lay my hand, just right, on the block and notice the #2 piston wanted to rock back and forth... a LOT more than it should. I compare the range of motion with the remaining pistons only to find what I never would have guessed... a bad piston?

Another "Project" (Again?)

Taking it to Marty's would have been the more expensive choice. This instantly becomes a much larger and much more expensive project.

I begin my research and discover that it's hard to find a piston for the Jeep online.

More online research finds a couple of Jeep forums, one local, both of which I join. Reading the (crappy) Haynes manual tells me the piston pins are press fit. Questions at the local Advance Auto reveal the crank end of the connecting rod will need machined as well.

The engine needs rebuilt... Sigh.

Things left to do...

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Last Updated: 9 Jan 2018